Monoethanolamine : suitability as an extractive solvent.

Abstract

Separation processes are fundamental to all chemical engineering industries. Solvent separation, either liquid-liquid extraction or extractive distillation, is a specialised segment of separation processes. Solvents can be used either to optimise conventional distillation processes or for azeotropic systems, which can not be separated by conventional means. This work focuses on the performance of monoethanolamine (MEA) as a solvent in extractive distillation. Furthermore, the methodology of solvent evaluation is also studied. The preliminary assessment of solvent selection requires the determination of selectivity factors. The selectivity factor is defined as follows: P• = y,." . y, where y" is the activity coefficient at infinite dilution of the solute in the solvent. Subscript 1 and 2 refer to solute 1 and 2. A large selectivity factor implies enhanced separation of component 1 from 2 due to the solvent. Activity coefficients at infinite dilution were determined experimentally (gas-liquid chromatography) and predicted theoretically (UNIFAC group contribution method) for twenty-four solutes at three temperatures. Solutes used were alkanes, alkenes, alkynes, cyclo-alkanes, aromatics, ketones and alcohols. Most of this experimental work comprises data for systems which have not been measured before. Predicted and experimental values for y' were compared. For systems such as these (with polar solvents and non-polar solutes), UNIFAC results are not accurate and experimentation is vital. The experimental selectivity factors indicated tihat MEA could be an excellent solvent for hydrocarbon separation. Three binary azeotropic systems were chosen for further experimentation with MEA n-hexane (1) - benzene (2): fJ,~ = 31. Compared to other industrial solvents this is one of the largest values and MEA could serve as an excellent solvent. cyclohexane (1) - ethanol (2): fJ,~ = 148. This high value indicates an excellent solvent for this system. Acetone (1) - methanol (2): fJ,~ = 7.7. Further work involved vapour-liquid equilibrium experimentation at sub-atmospheric pressures in a dynamic recirculating stil l. The binary components with a certain amount of MEA were added to the still. The vapour and liquid mole fractions for the binary azeotropic components were measured and plotted on a solvent-free basis. The results are summarised below: n-hexane - benzene: Amount MEA added to still feed: 2%. MEA improved separability slightly. Further addition of MEA resulted in two liquid phases forming. cyclohexane - ethanol: Amount MEA added to still feed: 5% and 10%. Two liquid phases were formed for cyclohexane rich mixtures. Addition of MEA improved separability but did not remove the azeotrope. acetone - methanol: Amount MEA added to still feed : 5%, 10% and 20%. The ternary mixture remained homogenous and separability improved with addition of MEA. The binary azeotrope was eliminated. Due to the hetrogenous nature of the cyclohexane - ethanol system liquid-liquid equilibrium experimentation was performed to complete the analysis. Viable separation processes are possible for (a) cyclohexane - ethanol mixtures and for (b) acetone - methanol mixtures using MEA as the solvent. Comparison of various solvents used for the separation of acetone from methanol was possible by constructing equivolatility curves for the ternary systems. Results showed that MEA may possibly be the best solvent for this extractive distillation process. This study provides the following results and conclusions: • New thermodynamic data, important for the understanding of MEA in the field of solvent separations, was obtained. • Results show that the UNIFAC contribution method cannot be used to accurately predict polar solvent - non-polar solute y«> values. Experimentation is essential. • Selectivity factors indicate that MEA could be an excellent solvent for hydrocarbon separation. • The separation of the azeotropic cyclohexane - ethanol mixture is possible with a combination of extractive distillation and liquid-liquid extraction or simply liquid-liquid extraction using MEA as the solvent. • The separation of the azeotropic acetone methanol mixture is possible with extractive distillation using MEA as the solvent. The solvent MEA is possibly the best solvent for this separation.